The Fine Things are Always Hand Made
Today I unsoldered each wire from the Cinch Jones 12-pin plug and documented the size and color of each wire that was used. Here are those results:
E H Scott 800B 12-wire Cable
Uses Cinch-Jones 12-pin Plug P-312-CCT
Pin # Color AWG
1 Whi 20
2 Whi Grn 20
3 Whi Blu 20
4 Whi 20
5 Whi Blk 20
6 Whi Orn 20
7 Whi Brn 18
8 Yel 20 Shielded, shield grounds only inside tuner chassis.
9 Whi 20
10 Whi Brn 18 (Late may be 16AWG)
11 Whi 20 Shielded, shield grounds only inside tuner chassis
12 Whi Brn 20
No. 8 may be White
No. 10 was a much larger wire on the Late (S/N 2000 & up) model.
No. 11 may be Brn or Red
As mentioned on No. 8 and No. 11, the shield braid of these leads stops short of the pin associated with the wire inside the plug cover. There is not a ground pin provided to attach the braided shield to in the 12-pin plug. The shield grounds are only grounded inside the radio tuner chassis for this cable.
With the wire size and colors documented, I cut a piece of heat shrink sleeving and slid it over the wires all the way to the hole in the chassis that they pass through. I used a hair drier to shrink the heat shrink tubing so that about 1/2 its length was inside the chassis and the rest outside the chassis. I then slid a new 1/2 inch grommet up over the wires to the chassis hole. I am waiting for the brown expandable sleeving to be applied before I put the grommet in place in the chassis hole.
Joe
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Here is a picture of the 12-wire cable from the 800B radio tuner chassis to the power supply chassis with the heat shrink tubing added in the chassis hole and the new 1/2 inch grommet waiting for the expandable sleeving to be applied. Not shown is a steel metal band around the outside of the cable inside the chassis. This may have been applied as a strain relief. Some of the OEM protective braid is still there.
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